Jump to content

Metal Shop: Difference between revisions

From Berea Makerspace Wiki
Fusonk (talk | contribs)
No edit summary
Line 1: Line 1:
<div>
== General Information ==
== General Information ==
</div>
<div>The Metal Shop, has a variety of tools and machinery that don't fit well in either the [https://wiki.bereamakerspace.org/index.php?title=Clean_Room Clean Room]or [[Wood Shop|Wood Shop]]. There is one big worktable available here to set up equipment and gather for classes/workshops.


<br></div>
The Metal Shop contains a variety of tools and machinery that do not fit in the [[Clean Room]] or [[Wood Shop]]. A large worktable is available for equipment setup, classes, and workshops.
<div>If you have any issues with Metal Shop equipment, the slack channels associated with this space include #general, and #shop-Metal.
 
If you have any issues with Metal Shop equipment, the slack channels for this space include #general and #shop-metal.


== Access Policy ==
== Access Policy ==
=== Gas and Induction forge ===


*Use of the [[Gas and Induction forge|Gas and Induction forge]] requires an orientation. Visit the [[Gas and Induction forge|Gas and Induction forge]] page for details.
=== Gas and Induction Forge ===
* Use of the [[Gas and Induction forge]] requires an orientation. Visit the [[Gas and Induction forge]] page for details.


=== Metal Fabrication ===
=== Metal Fabrication ===
* Use of the [[Metal Fabrication]] equipment requires an orientation. Visit the [[Metal Fabrication]] page for details.


*Use of the [[Metal Fabrication|Metal Fabrication]] equipment requires an orientation. Visit the [[Metal Fabrication|Metal Fabrication]] page for details.
=== Oxy-acetylene Torch ===
* Use of the [[Oxy-acetylene torch]] requires an orientation. Visit the [[Oxy-acetylene torch]] page for details.


=== Oxy-acetylene torch ===
== Metal Shop Area Safety ==


*Use of the [[Oxy-acetylene torch|Oxy-acetylene torch]] requires an orientation. Visit the [[Oxy-acetylene torch|Oxy-acetylene torch]] page for details
# Do not use any machine you are not trained on and comfortable using. If you are unsure at any time, stop immediately and ask for help on Berea Makerspace Slack or email [mailto:info@bereamakerspace.org info@bereamakerspace.org].
# Do not use any machine that is not in good working order. Stop, unplug, leave a note on the machine, and notify [mailto:info@bereamakerspace.org Makerspace leadership].
# Never assume a tool is properly adjusted; always check the tool before use.
# Wear closed‑toe shoes.
# Tie back long hair and secure loose clothing.
# Helmets are required when operating the welder.
# Wear gloves and a welding jacket when welding.
# Create adequate ventilation when operating the welder – open the garage door and turn on the exhaust in the metal shop.
# Inspect your work area for flammable materials and remove them.
# Never touch the electrode or metal parts of the electrode holder with bare skin or wet clothing.
# Insulate yourself from the work and ground – no bare feet, no wet clothing.
# Inspect all electrode holders and cabling for damage.
# Never modify or hack any equipment. If you think an improvement can be made, discuss it on Slack.


== Metal Shop Area Safety  ==
== Equipment List ==
 
#Do not use any machine you are not trained on and are comfortable using. If at any time you are unsure of what you are doing, stop immediately and ask for help on Berea Makerspace Slack, or email&nbsp;[mailto:info@bereamakerspace.org info@bereamakerspace.org].
#Do not use any machine that is not in good working order. Stop, unplug, and leave a note on the machine and notify&nbsp;[mailto:info@bereamakerspace.org Makerspace leadership].
#Never assume a tool is properly adjusted; always check the tool before use.
#Make sure to wear closed-toe shoes.
#If you have long hair, or loose clothes, make sure to tie them up.<br>
#Helmets are required when operating the welder.
#Make sure that you are wearing gloves and a welding jacket when welding
#<div class="li">Create adequate ventilation when operating the welder in the space - open the garage door, and turn on the exhaust in the wood shop side.</div>
#<div class="li">Inspect your work area for any flammable materials and remove them from the area.</div>
#<div class="li">Never touch the electrode or metal parts of the electrode holder with skin or welding clothing.</div>
#<div class="li">Insulate yourself from the work and ground. No bare feet, no wet clothing.</div>
#<div class="li">Inspect all electrode holder and cabling for damage.</div>
#Never modify or hack any equipment. If you think an improvement can be made, discuss it on Slack!


== Equipment List ==
</div>
<onlyinclude>
<onlyinclude>
{| class="wikitable sortable"
{| class="wikitable sortable"
|-
|-
  !Picture
! Picture
  !What
! What
  !Manufacturer
! Manufacturer
  !Model
! Model
  !Status
! Status
  !Resources
! Resources
|-
|-
  |[[File:CNC Plasma Table.jpg|200px]]
| [[File:CNC Plasma Table.jpg|200px]]
  |[[Metal Fabrication|Plasma Cutter]]
| [[Metal Fabrication|Plasma Cutter]]
  |Langmuir Systems Crossfire  
| Langmuir Systems Crossfire
  |[[Plasma CNC|XR]]
| [[Plasma CNC|XR]]
  |Operational
| Operational
  |
| External resources<br>Manual: [https://www.langmuirsystems.com/xr/assembly Langmuir XR Assembly Guide]
 
External resources
 
Manual:  
https://www.langmuirsystems.com/xr/assembly
 
 
|-
|-
  |[[File: Lotos CNC.jpg|200px]]
| [[File:Lotos CNC.jpg|200px]]
  |[[Plasma Cutter|Plasma Cutter]]
| [[Plasma Cutter]]
  |Lotos
| Lotos
  |[[Lotos Plasma Cutter|LTP5500D]]
| [[Lotos Plasma Cutter|LTP5500D]]
  |Operational
| Operational
  |
| External resources<br>Manual: [https://cdn.shopify.com/s/files/1/0852/8422/5313/files/LTP5000D.pdf LTP5000D Manual]
 
External resources
 
Manual:  
https://cdn.shopify.com/s/files/1/0852/8422/5313/files/LTP5000D.pdf?v=1716227323
 
 
|-
|-
  |[[File:AC-DC Welder.jpg|200px]]
| [[File:AC-DC Welder.jpg|200px]]
  |[[Oxy-acetylene torch|AC\DC TIG Welder]]
| [[Oxy-acetylene torch|AC/DC TIG Welder]]
  |Primeweld  
| Primeweld
  |[[AC-DC Welder|225X]]
| [[AC-DC Welder|225X]]
  |Operational
| Operational
  |
| External resources<br>Manual: [https://cdn.shopify.com/s/files/1/0015/9829/2056/files/TIG225X_AC_DC_TIG_Welder_With_Pulse_Manual-min.pdf Primeweld 225X Manual]
 
External resources
 
Manual: https://cdn.shopify.com/s/files/1/0015/9829/2056/files/TIG225X_AC_DC_TIG_Welder_With_Pulse_Manual-min.pdf?v=1614629580
 
 
|-
|-
  |[[File:Green MIG Welder.jpg|200px]]
| [[File:Green MIG Welder.jpg|200px]]
  |[[Oxy-acetylene torch|MIG Welder]]
| [[Oxy-acetylene torch|MIG Welder]]
  |Titanium Unlimited
| Titanium Unlimited
  |[[MIG Welder|200]]
| [[MIG Welder|200]]
  |Operational
| Operational
  |
| External resources<br>Manual: [https://www.manualslib.com/manual/1441795/Titanium-Unlimited-200.html Titanium Unlimited 200 Manual]
External resources
 
Manual: https://manuals.harborfreight.com/manuals/56000-56999/56825-193175526410.pdf
 
 
 
 
 
 
|-
|-
  |[[File:Metal Cutting Mitering Chop Saw.jpg|200px]]
| [[File:Metal Cutting Mitering Chop Saw.jpg|200px]]
  |[[Metal Fabrication|Metal Cutting Mitering Chop Saw]]
| [[Metal Fabrication|Metal Cutting Mitering Chop Saw]]
  |Evolution Tool
| Evolution Tool
  |[[Metal Mitering Chop Saw|S355]]
| [[Metal Mitering Chop Saw|S355]]
  |Operational
| Operational
  |
| External resources<br>Manual: [https://www.manualslib.com/manual/2643798/Evolution-S355-Cpsl.html Evolution S355 Manual]
 
External resources
 
Manual:https://evolutionpowertools.com/downloads/manuals/steel/s355cps/book1.pdf
 
 
 
|-
|-
  |[[File:Metal Drill Press.jpg|200px]]
| [[File:Metal Drill Press.jpg|200px]]
  |[[Metal Fabrication|Metal Drill Press]]
| [[Metal Fabrication|Metal Drill Press]]
  |Sears  
| Sears
  |[[Metal Drill Press|S-4390]]
| [[Metal Drill Press|S-4390]]
  |Operational
| Operational
  |
| External resources
 
External resources
 
 
 
|-
|-
  |[[File:Benchtop Grinder.jpg|200px]]
| [[File:Benchtop Grinder.jpg|200px]]
  |[[Metal Fabrication|Benchtop Grinder]]
| [[Metal Fabrication|Benchtop Grinder]]
  |Hercules
| Hercules
  |[[Benchtop Grinder|HE0511]]
| [[Benchtop Grinder|HE0511]]
  |Operational
| Operational
  |
| External resources<br>Manual: [https://www.manualslib.com/manual/2182434/Hercules-He0511.html Hercules HE0511 Manual]
 
External resources
 
Manual: https://manuals.harborfreight.com/manuals/57000-57999/57285-792363572859.pdf
 
 
 
|-
|-
  |[[File:Knife Grinder, Sander & Buffer.jpg|200px]]
| [[File:Knife Grinder, Sander & Buffer.jpg|200px]]
  |[[Metal Fabrication|Knife Grinder, Sander & Buffer]]
| [[Metal Fabrication|Knife Grinder, Sander & Buffer]]
  |Grizzly
| Grizzly
  |[[Knife Grinder, Sander & Buffer|G1015]]
| [[Knife Grinder, Sander & Buffer|G1015]]
  |Operational
| Operational
  |
| External resources<br>Manual: [https://cdn0.grizzly.com/manuals/g1015_m.pdf Grizzly G1015 Manual]
External resources
 
Manual: https://cdn0.grizzly.com/manuals/g1015_m.pdf
 
 
 
|-
|-
  |[[File:Manual Milling Machine Metal.jpg|200px]]
| [[File:Manual Milling Machine Metal.jpg|200px]]
  |[[Metal Fabrication|Manual Milling Machine]]
| [[Metal Fabrication|Manual Milling Machine]]
  |Precision Matthews  
| Precision Matthews
  |[[Manual Milling Machine|PM-739M]]
| [[Manual Milling Machine|PM-739M]]
  |Operational
| Operational
  |
| External resources<br>Manual: [https://www.manualslib.com/manual/3152699/Precision-Matthews-Pm-739m.html PM-739M Manual]
External resources
 
Manual: https://www.manualslib.com/manual/3152699/Precision-Matthews-Pm-739m.html
 
|-
|-
  |[[File:Induction Forge.jpg|200px]]
| [[File:Induction Forge.jpg|200px]]
  |[[Gas and Induction forge|Induction Forge]]
| [[Gas and Induction forge|Induction Forge]]
  |
| Coal Iron Works
  |
| 15 kW Induction Forge
  |Operational
| Operational
  |
| External resources<br>Manual: [https://coaliron.com/products/induction-forge Coal Iron Works Product Page] <!-- No direct PDF available; see product page for specifications. -->
External resources
 
 
|-
|-
  |[[File:Gas Forge.jpg|200px]]
| [[File:Gas Forge.jpg|200px]]
  |[[Gas and Induction forge|Gas Forge]]
| [[Gas and Induction forge|Gas Forge]]
  |
| Housemade
  |
| [[Gas and Induction forge|Apollo Forge]]
  |Operational
| Operational
  |
| External resources<br>Documentation available on the [[Gas and Induction forge|Apollo Forge]] page.
External resources
 
 
|}
|}
</onlyinclude>
</onlyinclude>

Revision as of 20:42, 16 May 2026

General Information

The Metal Shop contains a variety of tools and machinery that do not fit in the Clean Room or Wood Shop. A large worktable is available for equipment setup, classes, and workshops.

If you have any issues with Metal Shop equipment, the slack channels for this space include #general and #shop-metal.

Access Policy

Gas and Induction Forge

Metal Fabrication

Oxy-acetylene Torch

Metal Shop Area Safety

  1. Do not use any machine you are not trained on and comfortable using. If you are unsure at any time, stop immediately and ask for help on Berea Makerspace Slack or email info@bereamakerspace.org.
  2. Do not use any machine that is not in good working order. Stop, unplug, leave a note on the machine, and notify Makerspace leadership.
  3. Never assume a tool is properly adjusted; always check the tool before use.
  4. Wear closed‑toe shoes.
  5. Tie back long hair and secure loose clothing.
  6. Helmets are required when operating the welder.
  7. Wear gloves and a welding jacket when welding.
  8. Create adequate ventilation when operating the welder – open the garage door and turn on the exhaust in the metal shop.
  9. Inspect your work area for flammable materials and remove them.
  10. Never touch the electrode or metal parts of the electrode holder with bare skin or wet clothing.
  11. Insulate yourself from the work and ground – no bare feet, no wet clothing.
  12. Inspect all electrode holders and cabling for damage.
  13. Never modify or hack any equipment. If you think an improvement can be made, discuss it on Slack.

Equipment List

Picture What Manufacturer Model Status Resources
Plasma Cutter Langmuir Systems Crossfire XR Operational External resources
Manual: Langmuir XR Assembly Guide
Plasma Cutter Lotos LTP5500D Operational External resources
Manual: LTP5000D Manual
AC/DC TIG Welder Primeweld 225X Operational External resources
Manual: Primeweld 225X Manual
MIG Welder Titanium Unlimited 200 Operational External resources
Manual: Titanium Unlimited 200 Manual
Metal Cutting Mitering Chop Saw Evolution Tool S355 Operational External resources
Manual: Evolution S355 Manual
Metal Drill Press Sears S-4390 Operational External resources
Benchtop Grinder Hercules HE0511 Operational External resources
Manual: Hercules HE0511 Manual
Knife Grinder, Sander & Buffer Grizzly G1015 Operational External resources
Manual: Grizzly G1015 Manual
Manual Milling Machine Precision Matthews PM-739M Operational External resources
Manual: PM-739M Manual
Induction Forge Coal Iron Works 15 kW Induction Forge Operational External resources
Manual: Coal Iron Works Product Page
Gas Forge Housemade Apollo Forge Operational External resources
Documentation available on the Apollo Forge page.