Metal Shop: Difference between revisions

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The Metal Shop contains a variety of tools and machinery that do not fit in the [[Clean Room]] or [[Wood Shop]]. A large worktable is available for equipment setup, classes, and workshops.
The Metal Shop contains a variety of tools and machinery that do not fit in the [[Clean Room]] or [[Wood Shop]]. A large worktable is available for equipment setup, classes, and workshops.


If you have any issues with Metal Shop equipment, the slack channels for this space include #general and #shop-metal.
Report equipment issues in [[Slack]] in #general or #shop-metal.


== Access Policy ==
== Orientation and Access ==


=== Gas and Induction Forge ===
Training is required to use Metal Shop equipment. Check the [https://bereamakerspace.org/calendar event calendar] for upcoming orientations.
* Use of the [[Gas and Induction forge]] requires an orientation. Visit the [[Gas and Induction forge]] page for details.


=== Metal Fabrication ===
* See [[Gas and Induction forge]] for forge orientation requirements.
* Use of the [[Metal Fabrication]] equipment requires an orientation. Visit the [[Metal Fabrication]] page for details.
* See [[Metal Fabrication]] for metal fabrication orientation requirements.
* See [[Oxy-acetylene torch]] for torch orientation requirements.


=== Oxy-acetylene Torch ===
== Safety ==
* Use of the [[Oxy-acetylene torch]] requires an orientation. Visit the [[Oxy-acetylene torch]] page for details.


== Metal Shop Area Safety ==
* Do not use any machine you are not trained on and comfortable using. If you are unsure at any time, stop immediately and ask for help on Berea Makerspace Slack or email [mailto:info@bereamakerspace.org info@bereamakerspace.org].
 
* Do not use any machine that is not in good working order. Stop, unplug, leave a note on the machine, and notify [mailto:info@bereamakerspace.org Makerspace leadership].
# Do not use any machine you are not trained on and comfortable using. If you are unsure at any time, stop immediately and ask for help on Berea Makerspace Slack or email [mailto:info@bereamakerspace.org info@bereamakerspace.org].
* Never assume a tool is properly adjusted; always check the tool before use.
# Do not use any machine that is not in good working order. Stop, unplug, leave a note on the machine, and notify [mailto:info@bereamakerspace.org Makerspace leadership].
* Wear closed-toe shoes.
# Never assume a tool is properly adjusted; always check the tool before use.
* Tie back long hair and secure loose clothing.
# Wear closed‑toe shoes.
* Wear a welding helmet when operating a welder.
# Tie back long hair and secure loose clothing.
* Wear gloves and a welding jacket when welding.
# Helmets are required when operating the welder.
* Create adequate ventilation when operating the welder – open the garage door and turn on the exhaust in the metal shop.
# Wear gloves and a welding jacket when welding.
* Inspect your work area for flammable materials and remove them.
# Create adequate ventilation when operating the welder – open the garage door and turn on the exhaust in the metal shop.
* Never touch the electrode or metal parts of the electrode holder with bare skin or wet clothing.
# Inspect your work area for flammable materials and remove them.
* Insulate yourself from the work and ground – no bare feet, no wet clothing.
# Never touch the electrode or metal parts of the electrode holder with bare skin or wet clothing.
* Inspect all electrode holders and cabling for damage.
# Insulate yourself from the work and ground – no bare feet, no wet clothing.
* Do not modify equipment. Discuss proposed improvements on Slack.
# Inspect all electrode holders and cabling for damage.
# Never modify or hack any equipment. If you think an improvement can be made, discuss it on Slack.


== Equipment List ==
== Equipment List ==


<onlyinclude>
<onlyinclude>
{| class="wikitable sortable"
{| class="wikitable sortable" style="width: 100%"
|-
|-
! Picture
! Picture
! What
! Equipment
! Manufacturer
! Manufacturer
! Model
! Model
Line 49: Line 46:
| [[Plasma CNC|XR]]
| [[Plasma CNC|XR]]
| Operational
| Operational
| External resources<br>Manual: [https://www.langmuirsystems.com/xr/assembly Langmuir XR Assembly Guide]
| [https://www.langmuirsystems.com/xr/assembly Langmuir XR Assembly Guide]
|-
|-
| [[File:Lotos CNC.jpg|200px]]
| [[File:Lotos CNC.jpg|200px]]
| [[Plasma Cutter]]
| [[Lotos Plasma Cutter|Plasma Cutter]]
| Lotos
| Lotos
| [[Lotos Plasma Cutter|LTP5500D]]
| [[Lotos Plasma Cutter|LTP5500D]]
| Operational
| Operational
| External resources<br>Manual: [https://cdn.shopify.com/s/files/1/0852/8422/5313/files/LTP5000D.pdf LTP5000D Manual]
| [https://cdn.shopify.com/s/files/1/0852/8422/5313/files/LTP5000D.pdf LTP5000D Manual]
|-
|-
| [[File:AC-DC Welder.jpg|200px]]
| [[File:AC-DC Welder.jpg|200px]]
| [[Oxy-acetylene torch|AC/DC TIG Welder]]
| [[AC-DC Welder|AC/DC TIG Welder]]
| Primeweld
| Primeweld
| [[AC-DC Welder|225X]]
| [[AC-DC Welder|225X]]
| Operational
| Operational
| External resources<br>Manual: [https://cdn.shopify.com/s/files/1/0015/9829/2056/files/TIG225X_AC_DC_TIG_Welder_With_Pulse_Manual-min.pdf Primeweld 225X Manual]
| [https://cdn.shopify.com/s/files/1/0015/9829/2056/files/TIG225X_AC_DC_TIG_Welder_With_Pulse_Manual-min.pdf Primeweld 225X Manual]
|-
|-
| [[File:Green MIG Welder.jpg|200px]]
| [[File:Green MIG Welder.jpg|200px]]
| [[Oxy-acetylene torch|MIG Welder]]
| [[MIG Welder]]
| Titanium Unlimited
| Titanium Unlimited
| [[MIG Welder|200]]
| [[MIG Welder|200]]
| Operational
| Operational
| External resources<br>Manual: [https://www.manualslib.com/manual/1441795/Titanium-Unlimited-200.html Titanium Unlimited 200 Manual]
| [https://www.manualslib.com/manual/1441795/Titanium-Unlimited-200.html Titanium Unlimited 200 Manual]
|-
|-
| [[File:Metal Cutting Mitering Chop Saw.jpg|200px]]
| [[File:Metal Cutting Mitering Chop Saw.jpg|200px]]
| [[Metal Fabrication|Metal Cutting Mitering Chop Saw]]
| [[Metal Mitering Chop Saw|Metal Cutting Mitering Chop Saw]]
| Evolution Tool
| Evolution Tool
| [[Metal Mitering Chop Saw|S355]]
| [[Metal Mitering Chop Saw|S355]]
| Operational
| Operational
| External resources<br>Manual: [https://www.manualslib.com/manual/2643798/Evolution-S355-Cpsl.html Evolution S355 Manual]
| [https://www.manualslib.com/manual/2643798/Evolution-S355-Cpsl.html Evolution S355 Manual]
|-
|-
| [[File:Metal Drill Press.jpg|200px]]
| [[File:Metal Drill Press.jpg|200px]]
| [[Metal Fabrication|Metal Drill Press]]
| [[Metal Drill Press]]
| Sears
| Sears
| [[Metal Drill Press|S-4390]]
| [[Metal Drill Press|S-4390]]
| Operational
| Operational
| External resources
|
|-
|-
| [[File:Benchtop Grinder.jpg|200px]]
| [[File:Benchtop Grinder.jpg|200px]]
| [[Metal Fabrication|Benchtop Grinder]]
| [[Benchtop Grinder]]
| Hercules
| Hercules
| [[Benchtop Grinder|HE0511]]
| [[Benchtop Grinder|HE0511]]
| Operational
| Operational
| External resources<br>Manual: [https://www.manualslib.com/manual/2182434/Hercules-He0511.html Hercules HE0511 Manual]
| [https://www.manualslib.com/manual/2182434/Hercules-He0511.html Hercules HE0511 Manual]
|-
|-
| [[File:Knife Grinder, Sander & Buffer.jpg|200px]]
| [[File:Knife Grinder, Sander & Buffer.jpg|200px]]
| [[Metal Fabrication|Knife Grinder, Sander & Buffer]]
| [[Knife Grinder, Sander & Buffer]]
| Grizzly
| Grizzly
| [[Knife Grinder, Sander & Buffer|G1015]]
| [[Knife Grinder, Sander & Buffer|G1015]]
| Operational
| Operational
| External resources<br>Manual: [https://cdn0.grizzly.com/manuals/g1015_m.pdf Grizzly G1015 Manual]
| [https://cdn0.grizzly.com/manuals/g1015_m.pdf Grizzly G1015 Manual]
|-
|-
| [[File:Manual Milling Machine Metal.jpg|200px]]
| [[File:Manual Milling Machine Metal.jpg|200px]]
| [[Metal Fabrication|Manual Milling Machine]]
| [[Manual Milling Machine]]
| Precision Matthews
| Precision Matthews
| [[Manual Milling Machine|PM-739M]]
| [[Manual Milling Machine|PM-739M]]
| Operational
| Operational
| External resources<br>Manual: [https://www.manualslib.com/manual/3152699/Precision-Matthews-Pm-739m.html PM-739M Manual]
| [https://www.manualslib.com/manual/3152699/Precision-Matthews-Pm-739m.html PM-739M Manual]
|-
|-
| [[File:Induction Forge.jpg|200px]]
| [[File:Induction Forge.jpg|200px]]
Line 112: Line 109:
| 15 kW Induction Forge
| 15 kW Induction Forge
| Operational
| Operational
| External resources<br>Manual: [https://coaliron.com/products/induction-forge Coal Iron Works Product Page] <!-- No direct PDF available; see product page for specifications. -->
| [https://coaliron.com/products/induction-forge Coal Iron Works Product Page] <!-- No direct PDF available; see product page for specifications. -->
|-
|-
| [[File:Gas Forge.jpg|200px]]
| [[File:Gas Forge.jpg|200px]]
Line 119: Line 116:
| [[Gas and Induction forge|Apollo Forge]]
| [[Gas and Induction forge|Apollo Forge]]
| Operational
| Operational
| External resources<br>Documentation available on the [[Gas and Induction forge|Apollo Forge]] page.
| See [[Gas and Induction forge|Apollo Forge]] page.
|-
| [[File:Metal_Shop_Finger_Brake.webp|200px|alt=Hydraulic press fitted with a SWAG Off Road finger brake.]]
| Metal Brake (Press-Mounted Finger Brake)
| Harbor Freight / SWAG Off Road
| 50-ton press with SWAG Off Road 30" Finger Brake DIY Builder Kit
| Operational
| [https://www.swagoffroad.com/products/swag-30-finger-press-brake-diy-builder-kit SWAG Finger Brake Product and Assembly Information]
|}
|}
</onlyinclude>
</onlyinclude>

Revision as of 01:10, 17 September 2026

General Information

The Metal Shop contains a variety of tools and machinery that do not fit in the Clean Room or Wood Shop. A large worktable is available for equipment setup, classes, and workshops.

Report equipment issues in Slack in #general or #shop-metal.

Orientation and Access

Training is required to use Metal Shop equipment. Check the event calendar for upcoming orientations.

Safety

  • Do not use any machine you are not trained on and comfortable using. If you are unsure at any time, stop immediately and ask for help on Berea Makerspace Slack or email info@bereamakerspace.org.
  • Do not use any machine that is not in good working order. Stop, unplug, leave a note on the machine, and notify Makerspace leadership.
  • Never assume a tool is properly adjusted; always check the tool before use.
  • Wear closed-toe shoes.
  • Tie back long hair and secure loose clothing.
  • Wear a welding helmet when operating a welder.
  • Wear gloves and a welding jacket when welding.
  • Create adequate ventilation when operating the welder – open the garage door and turn on the exhaust in the metal shop.
  • Inspect your work area for flammable materials and remove them.
  • Never touch the electrode or metal parts of the electrode holder with bare skin or wet clothing.
  • Insulate yourself from the work and ground – no bare feet, no wet clothing.
  • Inspect all electrode holders and cabling for damage.
  • Do not modify equipment. Discuss proposed improvements on Slack.

Equipment List

Picture Equipment Manufacturer Model Status Resources
CNC Plasma Cutter Langmuir Systems Crossfire XR Operational Langmuir XR Assembly Guide
Plasma Cutter Lotos LTP5500D Operational LTP5000D Manual
AC/DC TIG Welder Primeweld 225X Operational Primeweld 225X Manual
MIG Welder Titanium Unlimited 200 Operational Titanium Unlimited 200 Manual
Metal Cutting Mitering Chop Saw Evolution Tool S355 Operational Evolution S355 Manual
Metal Drill Press Sears S-4390 Operational
Benchtop Grinder Hercules HE0511 Operational Hercules HE0511 Manual
Knife Grinder, Sander & Buffer Grizzly G1015 Operational Grizzly G1015 Manual
Manual Milling Machine Precision Matthews PM-739M Operational PM-739M Manual
Induction Forge Coal Iron Works 15 kW Induction Forge Operational Coal Iron Works Product Page
Gas Forge Housemade Apollo Forge Operational See Apollo Forge page.
Error creating thumbnail: Image type not supported Metal Brake (Press-Mounted Finger Brake) Harbor Freight / SWAG Off Road 50-ton press with SWAG Off Road 30" Finger Brake DIY Builder Kit Operational SWAG Finger Brake Product and Assembly Information
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