Metal Shop: Difference between revisions

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<div>
== General Information ==
== General Information ==
</div>
<div>The Metal Shop, has a variety of tools and machinery that don't fit well in either the [https://wiki.bereamakerspace.org/index.php?title=Clean_Room Clean Room]or [[Wood Shop|Wood Shop]]. There is one big worktable available here to set up equipment and gather for classes/workshops.


<br></div>
The Metal Shop contains a variety of tools and machinery that do not fit in the [[Clean Room]] or [[Wood Shop]]. A large worktable is available for equipment setup, classes, and workshops.
<div>If you have any issues with Metal Shop equipment, the slack channels associated with this space include #general, and #shop-Metal.


== Access Policy ==
Report equipment issues in [[Slack]] in #general or #shop-metal.
=== Gas and Induction forge ===


*Use of the [[Gas and Induction forge|Gas and Induction forge]] requires an orientation. Visit the [[Gas and Induction forge|Gas and Induction forge]] page for details.
== Orientation and Access ==


=== Metal Fabrication ===
Training is required to use Metal Shop equipment. Check the [https://bereamakerspace.org/calendar event calendar] for upcoming orientations.


*Use of the [[Metal Fabrication|Metal Fabrication]] equipment requires an orientation. Visit the [[Metal Fabrication|Metal Fabrication]] page for details.
* See [[Gas and Induction forge]] for forge orientation requirements.
* See [[Metal Fabrication]] for metal fabrication orientation requirements.
* See [[Oxy-acetylene torch]] for torch orientation requirements.


=== Oxy-acetylene torch ===
== Safety ==


*Use of the [[Oxy-acetylene torch|Oxy-acetylene torch]] requires an orientation. Visit the [[Oxy-acetylene torch|Oxy-acetylene torch]] page for details
* Do not use any machine you are not trained on and comfortable using. If you are unsure at any time, stop immediately and ask for help on Berea Makerspace Slack or email [mailto:info@bereamakerspace.org info@bereamakerspace.org].
* Do not use any machine that is not in good working order. Stop, unplug, leave a note on the machine, and notify [mailto:info@bereamakerspace.org Makerspace leadership].
* Never assume a tool is properly adjusted; always check the tool before use.
* Wear closed-toe shoes.
* Tie back long hair and secure loose clothing.
* Wear a welding helmet when operating a welder.
* Wear gloves and a welding jacket when welding.
* Create adequate ventilation when operating the welder – open the garage door and turn on the exhaust in the metal shop.
* Inspect your work area for flammable materials and remove them.
* Never touch the electrode or metal parts of the electrode holder with bare skin or wet clothing.
* Insulate yourself from the work and ground – no bare feet, no wet clothing.
* Inspect all electrode holders and cabling for damage.
* Do not modify equipment. Discuss proposed improvements on Slack.


== Metal Shop Area Safety  ==
== Equipment List ==
 
#Do not use any machine you are not trained on and are comfortable using. If at any time you are unsure of what you are doing, stop immediately and ask for help on Berea Makerspace Slack, or email&nbsp;[mailto:info@bereamakerspace.org info@bereamakerspace.org].
#Do not use any machine that is not in good working order. Stop, unplug, and leave a note on the machine and notify&nbsp;[mailto:info@bereamakerspace.org Makerspace leadership].
#Never assume a tool is properly adjusted; always check the tool before use.
#Make sure to wear closed-toe shoes.
#If you have long hair, or loose clothes, make sure to tie them up.<br>
#Helmets are required when operating the welder.
#Make sure that you are wearing gloves and a welding jacket when welding
#<div class="li">Create adequate ventilation when operating the welder in the space - open the garage door, and turn on the exhaust in the wood shop side.</div>
#<div class="li">Inspect your work area for any flammable materials and remove them from the area.</div>
#<div class="li">Never touch the electrode or metal parts of the electrode holder with skin or welding clothing.</div>
#<div class="li">Insulate yourself from the work and ground. No bare feet, no wet clothing.</div>
#<div class="li">Inspect all electrode holder and cabling for damage.</div>
#Never modify or hack any equipment. If you think an improvement can be made, discuss it on Slack!


== Equipment List ==
</div>
<onlyinclude>
<onlyinclude>
{| class="wikitable sortable"
{| class="wikitable sortable" style="width: 100%"
|-
|-
  !Picture
! Picture
  !What
! Equipment
  !Manufacturer
! Manufacturer
  !Model
! Model
  !Status
! Status
  !Resources
! Resources
|-
|-
  |[[File:CNC Plasma Table.jpg|200px]]
| [[File:CNC Plasma Table.jpg|200px]]
  |[[Metal Fabrication|Plasma Cutter]]
| [[CNC Plasma Table|CNC Plasma Cutter]]
  |Langmuir Systems Crossfire  
| Langmuir Systems Crossfire
  |[[Plasma CNC|XR]]
| [[Plasma CNC|XR]]
  |Operational
| Operational
  |
| [https://www.langmuirsystems.com/xr/assembly Langmuir XR Assembly Guide]
Make resources
|-
 
| [[File:Lotos CNC.jpg|200px]]
External resources
| [[Lotos Plasma Cutter|Plasma Cutter]]
 
| Lotos
Manual:
| [[Lotos Plasma Cutter|LTP5500D]]
https://www.langmuirsystems.com/xr/assembly
| Operational
 
| [https://cdn.shopify.com/s/files/1/0852/8422/5313/files/LTP5000D.pdf LTP5000D Manual]
 
|-
|-
  |[[File: Lotos CNC.jpg|200px]]
| [[File:AC-DC Welder.jpg|200px]]
  |[[Plasma Cutter|Plasma Cutter]]
| [[AC-DC Welder|AC/DC TIG Welder]]
  |Lotos
| Primeweld
  |[[Lotos Plasma Cutter|LTP5500D]]
| [[AC-DC Welder|225X]]
  |Operational
| Operational
  |
| [https://cdn.shopify.com/s/files/1/0015/9829/2056/files/TIG225X_AC_DC_TIG_Welder_With_Pulse_Manual-min.pdf Primeweld 225X Manual]
Make resources
 
External resources
 
Manual:
https://cdn.shopify.com/s/files/1/0852/8422/5313/files/LTP5000D.pdf?v=1716227323
 
 
|-
|-
  |[[File:AC-DC Welder.jpg|200px]]
| [[File:Green MIG Welder.jpg|200px]]
  |[[Oxy-acetylene torch|AC\DC TIG Welder]]
| [[MIG Welder]]
  |Primeweld
| Titanium Unlimited
  |[[AC-DC Welder|225X]]
| [[MIG Welder|200]]
  |Operational
| Operational
  |
| [https://www.manualslib.com/manual/1441795/Titanium-Unlimited-200.html Titanium Unlimited 200 Manual]
Make resources
 
External resources
 
Manual: https://cdn.shopify.com/s/files/1/0015/9829/2056/files/TIG225X_AC_DC_TIG_Welder_With_Pulse_Manual-min.pdf?v=1614629580
 
 
|-
|-
  |[[File:Green MIG Welder.jpg|200px]]
| [[File:Metal Cutting Mitering Chop Saw.jpg|200px]]
  |[[Oxy-acetylene torch|MIG Welder]]
| [[Metal Mitering Chop Saw|Metal Cutting Mitering Chop Saw]]
  |Titanium Unlimited
| Evolution Tool
  |[[MIG Welder|200]]
| [[Metal Mitering Chop Saw|S355]]
  |Operational
| Operational
  |
| [https://www.manualslib.com/manual/2643798/Evolution-S355-Cpsl.html Evolution S355 Manual]
Make resources
 
External resources
 
Manual: https://manuals.harborfreight.com/manuals/56000-56999/56825-193175526410.pdf
 
 
 
 
 
 
|-
|-
  |[[File:Metal Cutting Mitering Chop Saw.jpg|200px]]
| [[File:Metal Drill Press.jpg|200px]]
  |[[Metal Fabrication|Metal Cutting Mitering Chop Saw]]
| [[Metal Drill Press]]
  |Evolution Tool
| Sears
  |[[Metal Mitering Chop Saw|S355]]
| [[Metal Drill Press|S-4390]]
  |Operational
| Operational
  |
|
Make resources
 
External resources
 
Manual:https://evolutionpowertools.com/downloads/manuals/steel/s355cps/book1.pdf
 
 
 
|-
|-
  |[[File:Metal Drill Press.jpg|200px]]
| [[File:Benchtop Grinder.jpg|200px]]
  |[[Metal Fabrication|Metal Drill Press]]
| [[Benchtop Grinder]]
  |Sears
| Hercules
  |[[Metal Drill Press|S-4390]]
| [[Benchtop Grinder|HE0511]]
  |Operational
| Operational
  |
| [https://www.manualslib.com/manual/2182434/Hercules-He0511.html Hercules HE0511 Manual]
Make resources
 
External resources
 
 
 
|-
|-
  |[[File:Benchtop Grinder.jpg|200px]]
| [[File:Knife Grinder, Sander & Buffer.jpg|200px]]
  |[[Metal Fabrication|Benchtop Grinder]]
| [[Knife Grinder, Sander & Buffer]]
  |Hercules
| Grizzly
  |[[Benchtop Grinder|HE0511]]
| [[Knife Grinder, Sander & Buffer|G1015]]
  |Operational
| Operational
  |
| [https://cdn0.grizzly.com/manuals/g1015_m.pdf Grizzly G1015 Manual]
Make resources
 
External resources
 
Manual: https://manuals.harborfreight.com/manuals/57000-57999/57285-792363572859.pdf
 
 
 
|-
|-
  |[[File:Knife Grinder, Sander & Buffer.jpg|200px]]
| [[File:Manual Milling Machine Metal.jpg|200px]]
  |[[Metal Fabrication|Knife Grinder, Sander & Buffer]]
| [[Manual Milling Machine]]
  |Grizzly
| Precision Matthews
  |[[Knife Grinder, Sander & Buffer|G1015]]
| [[Manual Milling Machine|PM-739M]]
  |Operational
| Operational
  |
| [https://www.manualslib.com/manual/3152699/Precision-Matthews-Pm-739m.html PM-739M Manual]
Make resources
 
External resources
 
Manual: https://cdn0.grizzly.com/manuals/g1015_m.pdf
 
 
 
|-
|-
  |[[File:Manual Milling Machine Metal.jpg|200px]]
| [[File:Induction Forge.jpg|200px]]
  |[[Metal Fabrication|Manual Milling Machine]]
| [[Gas and Induction forge|Induction Forge]]
  |Precision Matthews
| Coal Iron Works
  |[[Manual Milling Machine|PM-739M]]
| 15 kW Induction Forge
  |Operational
| Operational
  |
| [https://coaliron.com/products/induction-forge Coal Iron Works Product Page] <!-- No direct PDF available; see product page for specifications. -->
Make resources
 
External resources
 
Manual: https://www.manualslib.com/manual/3152699/Precision-Matthews-Pm-739m.html
 
|-
|-
  |[[File:Induction Forge.jpg|200px]]
| [[File:Gas Forge.jpg|200px]]
  |[[Gas and Induction forge|Induction Forge]]
| [[Gas and Induction forge|Gas Forge]]
  |
| Housemade
  |
| [[Gas and Induction forge|Apollo Forge]]
  |Operational
| Operational
  |
| See [[Gas and Induction forge|Apollo Forge]] page.
Make resources
 
External resources
 
 
|-
|-
  |[[File:Gas Forge.jpg|200px]]
| [[File:Metal_Shop_Finger_Brake.jpg|200px|alt=Hydraulic press fitted with a SWAG Off Road finger brake.]]
  |[[Gas and Induction forge|Gas Forge]]
| Metal Brake (Press-Mounted Finger Brake)
  |
| Harbor Freight / SWAG Off Road
  |
| 50-ton press with SWAG Off Road 30" Finger Brake DIY Builder Kit
  |Operational
| Operational
  |
| [https://www.swagoffroad.com/products/swag-30-finger-press-brake-diy-builder-kit SWAG Finger Brake Product and Assembly Information]
Make resources
 
External resources
 
 
|}
|}
</onlyinclude>
</onlyinclude>

Latest revision as of 01:16, 17 September 2026

General Information

The Metal Shop contains a variety of tools and machinery that do not fit in the Clean Room or Wood Shop. A large worktable is available for equipment setup, classes, and workshops.

Report equipment issues in Slack in #general or #shop-metal.

Orientation and Access

Training is required to use Metal Shop equipment. Check the event calendar for upcoming orientations.

Safety

  • Do not use any machine you are not trained on and comfortable using. If you are unsure at any time, stop immediately and ask for help on Berea Makerspace Slack or email info@bereamakerspace.org.
  • Do not use any machine that is not in good working order. Stop, unplug, leave a note on the machine, and notify Makerspace leadership.
  • Never assume a tool is properly adjusted; always check the tool before use.
  • Wear closed-toe shoes.
  • Tie back long hair and secure loose clothing.
  • Wear a welding helmet when operating a welder.
  • Wear gloves and a welding jacket when welding.
  • Create adequate ventilation when operating the welder – open the garage door and turn on the exhaust in the metal shop.
  • Inspect your work area for flammable materials and remove them.
  • Never touch the electrode or metal parts of the electrode holder with bare skin or wet clothing.
  • Insulate yourself from the work and ground – no bare feet, no wet clothing.
  • Inspect all electrode holders and cabling for damage.
  • Do not modify equipment. Discuss proposed improvements on Slack.

Equipment List

Picture Equipment Manufacturer Model Status Resources
CNC Plasma Cutter Langmuir Systems Crossfire XR Operational Langmuir XR Assembly Guide
Plasma Cutter Lotos LTP5500D Operational LTP5000D Manual
AC/DC TIG Welder Primeweld 225X Operational Primeweld 225X Manual
MIG Welder Titanium Unlimited 200 Operational Titanium Unlimited 200 Manual
Metal Cutting Mitering Chop Saw Evolution Tool S355 Operational Evolution S355 Manual
Metal Drill Press Sears S-4390 Operational
Benchtop Grinder Hercules HE0511 Operational Hercules HE0511 Manual
Knife Grinder, Sander & Buffer Grizzly G1015 Operational Grizzly G1015 Manual
Manual Milling Machine Precision Matthews PM-739M Operational PM-739M Manual
Induction Forge Coal Iron Works 15 kW Induction Forge Operational Coal Iron Works Product Page
Gas Forge Housemade Apollo Forge Operational See Apollo Forge page.
Hydraulic press fitted with a SWAG Off Road finger brake. Metal Brake (Press-Mounted Finger Brake) Harbor Freight / SWAG Off Road 50-ton press with SWAG Off Road 30" Finger Brake DIY Builder Kit Operational SWAG Finger Brake Product and Assembly Information
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